Manufacturing Process

Raw Material Processing
Hot Forging / Die Casting

The Raw Material is first Inspected for quality as per the standards and then taken for the processing.

For the Valves, Brass Rod is cut into desired size of billets on an automatic cutting machine. These billets and then fed through a conveyer to the Automatic Hot Forging Machine where the required type of valve is hot forged to the desired shape. They are then then left for cooling. This cooled material is sent for further process.

Trimming & Surface Treatment

The Hot Forged valves are then trimmed through the automatic trimming machine to remove the extra flashes and material. Then his material is cleaned through the automatic shot blasting machine to clean the surfaces and give a clean surface of the valves. These cleaned valves are then sent to the automated machining centre for the machining.

The Die-casted parts of the regulators are then trimmed through an automated machine for removal of the excessive material. These are then surface treated by the Automated 7 tank cleaning process and Powder coated with the desired colours through the Automatic Powder coating system. This powder coating is done to protect the zinc surface from oxidation and also for the surface finishing and aesthetics of the regulators.

 
Maching

The treated and cleaned valves are then machined for the various dimensions and technical requirements and functions of the valves through the Robotic CNC Machines. The Inlet, Outlet, Threading and other processes are done automatically by the robotic machines as per the specifications of the required product. They are also checked for the dimensions by the quality control inspectors at the machining centre. They are then once again cleaned and sent forward to the assembly and finishing of the valves.

The treated and cleaned regulator parts are then machined for the various dimensions and technical requirements and functions of the valves through the Automated Machines. The Inlet, Outlet and other processes are done automatically by the Automated machines as per the specifications of the required product. They are also checked for the dimensions by the quality control inspectors at the machining centre. They are then once again cleaned and sent forward to the assembly and finishing of the regulators.

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